Metal structures for industrial logistics: materials, treatments and maintenance

Industrial logistics is a sector that requires robust and flexible infrastructure capable of adapting to the demands of storing and handling heavy loads and high volumes. In this context, metal structures for industrial logistics are an ideal solution for managing the complex system of flows and exchanges that characterizes the supply chain. Due to their versatility and strength, these structures offer numerous advantages for optimizing logistics processes, from warehouse management to goods handling.

Advantages of metal structures for industrial logistics

Metal structures are particularly valued in the logistics industry for their ability to support heavy loads and for their durability. Unlike other materials such as wood or concrete, metal offers superior tensile and compressive strength, making it suitable for buildings that must support heavy handling equipment and large shelving units.

According to a report by The Insight Partners, the global metal casting market is expected to reach $253,220.00 million by 2030, fueled by demand for modular and scalable logistics facilities. In fact, metal structures can be customized and adapted with ease, allowing companies to optimize available space and implement vertical and horizontal storage solutions as needed.

Metal structures for logistics also reduce construction time compared to alternative materials because components can be prefabricated and assembled quickly and accurately. An important aspect for logistics companies is the ability to integrate automation systems and handling technologies within facilities, optimizing operational processes and improving overall facility efficiency.

Design of complex structures for logistical needs

The design of metal structures for industrial logistics requires careful evaluation of variables such as maximum load, modularity, and durability over time. The flexibility of metal structures allows logistics spaces to be adapted to different configurations, meeting differentiated storage needs, from bulky to small goods.

One of the main goals in designing logistics facilities is to optimize space. Metal structures make the most of warehouse height by implementing vertical racking that reduces floor space and increases storage capacity. Advanced design techniques make it possible to accurately calculate the strength of structures, ensuring that they can support dynamic and static loads without risk.

Materials and treatments to withstand industrial environments

Metal structures used in industrial settings must contend with often extreme environmental conditions, which can cause materials to deteriorate rapidly if not adequately protected. Agents that threaten the integrity of structures include moisture, corrosive chemicals, and temperature fluctuations. To meet these challenges, it is essential to select materials with specific strength characteristics and to adopt protective treatments that can extend the life of the structure.

One of the most widely used materials in industrial settings is galvanized steel, which is noted for its excellent corrosion resistance. The galvanizing process applies a zinc coating to the surface of the steel, forming a protective barrier against oxidation and rust. This treatment is particularly suitable for structures that are outdoors or exposed to high humidity. Stainless steel, on the other hand, is preferred in environments characterized by the presence of aggressive chemicals, due to its highly corrosion-resistant composition even in the presence of acids and alkaline substances. The use of stainless steel in chemical warehouses or in environments with high concentrations of corrosive substances provides superior strength and less need for maintenance.

In addition to material choice, the application of protective coatings plays a key role in improving the durability of metal structures. Anti-corrosive paints and galvanic treatments are widely used to protect metal surfaces from external agents, reducing the risk of rust and wear due to mechanical stress. Anti-corrosive paints create an impermeable layer that prevents moisture and harmful substances from entering, making the structure more durable in environments with high humidity or chemical contaminants. Galvanic treatments, such as chrome plating, further increase corrosion resistance, helping to preserve the structure from intensive attrition effects.

Recent studies have shown that electroplating treatments can increase the strength of the structure in industrial environments with a high risk of corrosion, providing a significant advantage for logistics companies operating in particularly critical environments. Adopting durable materials and protective treatments not only prolongs the life cycle of the structure, but also reduces long-term maintenance costs, as structures will require less corrective work or replacement. For logistics facilities, where loads and daily operations put a strain on materials, the use of high-quality protective treatments is a strategic investment.

Maintenance and inspection of metal structures for logistics

Maintenance of metal structures in logistics environments is crucial to preserving operational safety and ensuring a long service life for the infrastructure. The industrial environment can lead to constant wear and tear on structures caused by exposure to mechanical stress, chemicals, and changing environmental conditions. Without an effective maintenance program, these conditions can accelerate the deterioration of structures, increasing the risks of failure and requiring costly emergency interventions.

A preventive approach allows early identification of signs of deterioration, such as micro-cracks, deformation, or corrosion, that could compromise the stability of the structure if not addressed promptly. With preventive maintenance, companies can plan targeted repair or reinforcement work, avoiding unplanned downtime and reducing the risk of accidents. In particular, facilities used for logistics, which are often subject to dynamic loads and continuous movement, benefit greatly from preventive maintenance, as it keeps the infrastructure operational and safe at all times.

Today, the use of advanced technologies for facility monitoring is revolutionizing the way maintenance controls are handled. Tools such as laser monitoring and ultrasonic testing enable detailed analysis of the health of structures, detecting minimal deformations and internal defects that might escape visual inspection. Laser monitoring, for example, accurately measures the geometry of the structure, allowing it to identify deformations due to overloads or mechanical stresses. Ultrasonic testing, on the other hand, is ideal for detecting cracks or micro-cracks within the metal, which could develop into more serious damage if left untreated.

Investment in preventive maintenance techniques results in significant economic benefits, reducing costs associated with emergency response and improving overall plant productivity. In addition to increased safety for operators, facilities maintained in good condition require fewer repairs and are more operationally efficient. In addition, preventive maintenance makes it possible to extend the life cycle of facilities, optimizing the return on investment made in their installation and operation.

For companies in the logistics industry, which often operate under tight deadlines and varying load volumes, an effective maintenance program is essential to ensure business continuity and reduce downtime costs.

Economic efficiency and long-term benefits

Metal structures for industrial logistics are a strategic investment that offers many long-term economic benefits. In addition to reducing maintenance costs compared to other types of materials, these structures have a longer life cycle and require less frequent replacement. In addition, the adoption of sustainable materials and advanced design techniques makes it possible to minimize environmental impact, contributing to responsible resource management

Innovations and emerging trends in metal logistics facilities

The field of metal structures for industrial logistics is evolving rapidly, thanks to the adoption of advanced technologies and innovative design solutions that meet the needs for flexibility, efficiency and sustainability. Here are some of the most relevant innovations and emerging trends:

One of the major changes is the integration of Internet of Things (IoT) technology, which is revolutionizing the way logistics facilities are managed. With IoT, metal structures can be equipped with smart sensors that can monitor a variety of parameters, such as loads, vibrations and environmental conditions, in real-time. The collected data are analyzed to optimize supply chain management and improve operational safety. This approach also allows predictive maintenance to be implemented, as sensors detect any anomalies that could indicate wear and tear or deterioration of structures. With timely and targeted interventions, structural failures can be prevented and downtime reduced.

Another key trend is modular and scalable structures. Modularity is particularly valued in the logistics sector, as it allows spaces to be reconfigured and expanded without disrupting operations. Metal modules can be easily assembled and rearranged, allowing companies to respond quickly to changes in demand and market fluctuations. This flexibility is beneficial for both growing companies that need more space and those that want to optimize resources during periods of lower volume. Adopting modular structures reduces operational costs and improves efficiency, enabling more agile and responsive management of logistics space.

Sustainability is another pillar of innovations in the logistics sector, with an increasing focus on the use of environmentally sustainable materials and technologies to reduce the environmental impact of facilities. Today, many companies are choosing recyclable materials and energy-efficient solutions, such as installing photovoltaic panels and using automated digital management technologies to minimize consumption. The use of metal structures, which are recyclable at the end of their life cycle, contributes to more responsible resource management and meets the increasingly urgent demand for green practices. Sustainability has thus become a key element, not only for corporate image but also for responding to changing environmental regulations.

Finally, automation and artificial intelligence (AI) are playing an increasingly important role in the logistics industry, with applications ranging from inventory management to storage space optimization. Automated systems combined with AI make it possible to make logistics facilities “smart” and responsive to operational needs. AI supports logistics decisions by analyzing large volumes of data to improve inventory management and optimize resource allocation. With these technologies, metal structures can be designed to respond to complex workflows, reducing human error and improving overall logistics efficiency.

Innovations in metal logistics facilities are thus redefining the industry, enabling companies to improve efficiency and flexibility, address sustainability needs, and adopt proactive and digital management. These developments make metal structures an increasingly strategic choice for the future of industrial logistics.

Metal structures for industrial logistics: optimizing safety and performance

Metal structures are an indispensable resource for industrial logistics, providing safety, efficiency and versatility. Choosing strong materials and taking care of infrastructure maintenance enable companies to meet logistical challenges with robust and durable solutions. Investing in quality metal structures designed to withstand the most challenging environments not only increases operator safety but also improves overall plant performance.

Mantiero Angelo S.r.l. stands out as a provider of customized solutions for metal structures in logistics, offering custom designs and advanced treatments to ensure maximum strength and durability of infrastructure. Metal structures for logistics are a strategic choice for optimizing space management and improving operational efficiency in the long run.